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References   /  AVE Wels – Waste Incineration System

AVE Wels – Waste Incineration System

Location: Wels, Austria

System/Technology: PS416 with Sucosoft S40 communication with PLS via Profibus-DP

Services: Commissioning, Project management, Documentation, Basic-engineering and pre-engineering, Detail engineering, Installation supervision

Industry Branch/Type of Plant: Power Generation, Waste incineration systems

Client: AVE Austria

Project Size: EUR 200,000

TASK

  • Combustion power controls (FLR) with "INP FUZZY CONTROL" for biomass and waste
  • Infeed grate, boiler 1
  • INSPECT video camera integration
  • Training of the plant personnel
  • Service and support
  • Increase in the waste throughput by 10%
  • Significant increase in availability
  • Compliance with Federal Pollution Control Act (BImSchG) emissions values
  • Low operating times of the backup burners
  • Low steam fluctuations with regard to the set point specification ±3.5%
  • Reduction in ignition losses < 3%
  • Stabilization of the temperature ratio with regard to material adhesions and encrustation

DESCRIPTION OF DELIVERIES AND ACTIVITIES OF "INP FUZZY CONTROL" COMBUSTION POWER CONTROLS

  • Process engineering concept on the basis of current process data and auditing of the plant operators
  • Process optimization by modelling and simulation
  • Improvement in highly-sensitive process sequences
  • Specifications for modified operating concepts
  • Use of fuel for energy
  • Increase in performance
  • Open and transparent control concept on the basis of multi-variable characteristic map control
  • Stabilization of the steam output and oxygen content in the flue gas
  • Optimization of thermal combustion processes
  • Saving operating substances (reduction agent)
  • Use and reduction in emission limit values

TARGETS/KEY FIGURES OF THE "INP FUZZY CONTROL" COMBUSTION POWER CONTROLS

  • Significant reduction in fluctuation range in all load cases
  • Largely constant flue gas volume
  • Significant reduction in CO peaks
  • Smoothly running combustion process
  • Reduction in strain on the involved and down-circuit units
  • Reduction in the message sequence procedure
  • Saving of service products in the de-dusting system and flue gas purification
  • Increase in gross heat output and throughput rate
  • Stabilization of the firing chamber temperature and residual O2 concentration in the flue gas
  • Reduction in emissions of carbon monoxide compared to the current operating method
  • Homogenization of steam quantity production (see created analysis of 7 %)

Points of contact

Tobias Hoffmann Geschäftsführer

Tobias Hoffmann

CEO

INP Austria GmbH

Gaisbacher Str. 6

4210 Gallneukirchen

Austria

Tel. +43 7235 22188-11

Fax +43 7235 22188-99

tobias.hoffmannnoSpam@noSpaminp-e.com

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Competence: Control systems